PrintRigPRINT BUSINESS SYSTEMS

RIG NOTE / RESEARCH-BASED

DTF Consumables Cost Checklist: Ink, Film, Powder & Waste

Cost per print must use delivered, saleable output—not the cheapest advertised ink price. Every failed transfer consumes film, ink, powder, labor and press time again.

Evidence boundary: PrintRig has not physically tested every machine. We compare published manufacturer documentation and business economics; request a live sample workflow and written support terms.
ConsumableRecordHidden loss
InkDelivered price, pack size and measured useCleaning cycles, white-ink circulation and expired stock
FilmCost per usable sheet or roll areaMargins, jams, head strikes and test output
PowderDelivered cost and grams per saleable areaSpill, contamination and unrecovered excess
Cleaning / wear partsMonthly fluids, wipes, wipers, caps and wasteEmergency shipping and idle recovery
Finished outputFirst-pass yield and reprint rateLabor, cure and press time repeated

PRIMARY SOURCES

Current manufacturer documentation checked

  1. Procolored DTF Pro technical specificationChecked 2026-08-03
  2. Mimaki TxF150-75 specification sheetChecked 2026-08-03
  3. Epson SureColor G6070 product pageChecked 2026-08-03

Use delivered invoices and inventory movement

Record purchases, freight, opening stock, closing stock and discarded material. Divide by saleable transfer area for the same period; do not mix a theoretical ink-use claim with actual film and failure data.

Separate normal waste from failure

RIP margins and nozzle checks are routine process use. Misprints, bad cure and damaged garments are failures. Keeping them separate shows whether purchasing or process control needs attention.

Review by machine and artwork class

White coverage, print size and gang efficiency vary. Tag jobs by machine and representative artwork class so an improving mix is not mistaken for a cheaper consumable.

NEXT DECISION

Run the economics before asking for financing.

Build a saleable-transfer cost with the cost-per-print calculator, then pressure-test the capital with the break-even model.